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Caliper Volkswagen Passat b5. Typical sores

All kind time of day!

Today we have calipers from B5. With their typical problems inherent in all time unserved legkoplavkim the calipers are TRW/Lucas.

Caliper Volkswagen Passat b5 Typical soresFull size

Caliper with 4 different cars

Caliper Volkswagen Passat b5 Typical soresFull size

Caliper Volkswagen Passat b5 Typical soresFull size

3 caliper already moved, but partially in the mechanism of the handbrake did not climb. And it is worth...

But on the anthers no lubrication.

The reagents did their dirty work...

Caliper Volkswagen Passat b5 Typical soresFull size

Caliper Volkswagen Passat b5 Typical soresFull size

Caliper Volkswagen Passat b5 Typical soresFull size

The problem all started with the fact that the zachys pistons.
But they soured due to the fact that in the seat the boot began to get nasty in the winter, which plentifully strew the road. The oxides back the dust cover and hi wedge.

Caliper Volkswagen Passat b5 Typical soresFull size

Caliper Volkswagen Passat b5 Typical soresFull size

That's why I always paint without obkleivanie and plugging otverstiya in the caliper than any other place, but so good to paint over the landing strip. The only way the reagents are not soon he will be scary.

If you close the hole than either the reflection of the torch spray gun and because of turbulence there will inevitably be mistakes. Or mediocres, or overflow, will have to clean off the excess paint, breaking its integrity.

And no matter painted the caliper or not, the Assembly should be sure to liberally lubricate the skirt of the duster and its landing!

It is also worth to paint and plenty of grease this is the place

Caliper Volkswagen Passat b5 Typical soresFull size

All of these oxides are gradually fall between the stock and grommet, making it difficult to rotate stock. But our people do not give up, throw wadeskog, develop hammer. In the end, pulling off one sleeve, killing her landing...

Of the six, only two survived...

Caliper Volkswagen Passat b5 Typical soresFull size

The rest and grease lubrication is not like

Caliper Volkswagen Passat b5 Typical soresFull size

But as rasperlo medeski...

Caliper Volkswagen Passat b5 Typical soresFull size

But the anthers are all crushed!

Caliper Volkswagen Passat b5 Typical soresFull size

Try and use the correct grease!

PS Here is how we in the disassembly of idiots marking caliper

Caliper Volkswagen Passat b5 Typical soresFull size

Okay, this will not be worse, but they all do)))

Up to new meetings!

214 Comments
Sort by:
S
SERD210T 29.07.19

I don't care to change discs+caliper to podaryat-repairing. All one to one. And new disks and calipers, enumerated for 5 years will be enough for sure.

D
Docent86 29.07.19

big brakes — big challenges — great prices((
But I want to!

S
SERD210T 29.07.19

Yes, of course. If not, piston+cuff=about 3-5 000

D
Docent86 29.07.19

the main thing that had something to Polish(((

S
SERD210T 29.07.19

In a week or two when you get the parcel, disassemble look. Necessarily write.
I think the polishing will help, disc polishing me much, they are gold polished. Yeah You know I wrote.

D
Docent86 29.07.19

You're welcome! there will be questions — write!

S
SERD210T 29.07.19

Thanks for the answer. Yes, more pistons, pair, 40 and 44 mm.
I think to disassemble, pollinate. And very competently collect, peristudio all Your work and writing.

D
Docent86 29.07.19

the same as on a normal front, only there are more pistons, they are small and inconvenient))
and IMHO if you change the piston only all at once otherwise there will be to wash the pads out of alignment!

S
SERD210T 29.07.19

Interested in the opinion and experience of the restoration of the Brembo calipers?

Y
Yorrick 29.07.19

Docent86

))
Gather tomorrow to discuss what you like))

Men, and than out from the poop to clean lyuminevy caliper. Inside and fit all the fire, and the outside grey. Is there a quick way to sandpaper not chuhat?

D
DJ-DIMA 29.07.19

okay

D
Docent86 29.07.19

))
Gather tomorrow to discuss what you like))

D
DJ-DIMA 29.07.19

mmm what a beauty ))))
finally, they went to work))))
freeing up your trunk :)

C
Cyber-Fox 29.07.19

Thank you very much ! Reassured :)
Always enjoy watching Your posts, so much useful information !

D
Docent86 29.07.19

if you sit tight you can't!

C
Cyber-Fox 29.07.19

There is a question legkoplavkim the calipers... There is here such here a problem a-a.d-cd.net/3920746s-960.jpg h-a.d-cd.net/1d20746s-960.jpg As seen in the photos of the destroyed part of the seats under the stem seal of the handbrake. In principle, the seal sits in there tight enough. Advise, can I then use a caliper or find a replacement?

n
napilniksevsk 29.07.19

Beauty))))

D
Docent86 29.07.19

What is it?

s
sspb41994 29.07.19

Docent86

If these tormozuhoy to lubricate the same look to be.
And the age difference affects!

There is a grease for brake hydraulics is brake fluid and rubber, use 5 years, 100 gr tube used only 20%. Silicone based

6
6blK 29.07.19

well, maybe just rest when pumped was like

D
Docent86 29.07.19

If these tormozuhoy to lubricate the same look to be.
And the age difference affects!

6
6blK 29.07.19

I have the feeling that a hammer was hitting
Hey I have a car with Rashi, where more snow, longer winter, the climate is more severe and more brutal chemistry — and nothing like the calipers no
e-a.d-cd.net/129d926s-960.jpg

D
Docent86 29.07.19

This oxides

6
6blK 29.07.19

And what is so broken in the last photo?

D
Docent86 29.07.19

Mital Naadam!

c
cCitrus 29.07.19

Max Cook meadow.
Gypsies are coming to you )))

P
Petrovich35 29.07.19

Thank you, interesting.

L
Lexra 29.07.19

And it's sad

w
wwwsnoby 29.07.19

all FSUs.

L
Lexra 29.07.19

I wonder these razbiralsya radishes know what to put labels on the slag they sell and put it on the car without at least a change of gum unreal stupidity ?) The point of this pseudovariety two weeks if it would say the item will flow either through the week or wedge will give ?)))))

D
Docent86 29.07.19

New can say no, all restored, therefore, immediately revision to do

S
Sergyn27 29.07.19

Yes, all right — all the pictures it's advanced cases 20 years no one went through, if you are callipers set — buy new and forget about the problem for 10 years. or b.at but just go through them completely and paint.

l
losikk 29.07.19

There is the option to upgrade to alloy wheels (they have the handbrake more effective), but looking at these horrors do not even know. With cpuname somehow calmer))

D
Docent86 29.07.19

most teperyashnih auto Lumina, the car is starting with B5 and G4. But some, like the T5 or the Sharan is still cast iron

r
rpower 29.07.19

Caliper-type aluminum, a nonferrous metal corace Yes.
Questions. why are the front steel (or caique they are there)
On a fresh auto rear caliper all made of nonferrous metal or black?

j
jakodzun 29.07.19

Docent86

not under the dust cover and lubricate the piston!

And if the trench coat a thin layer inside/outside smear? Norms?

S
Shumoff51 29.07.19

And all greased in there) thanks, I'm excited

D
Docent86 29.07.19

not under the dust cover and lubricate the piston!

S
Shumoff51 29.07.19

Under the anthers of the piston necessary to fill the grease, right?

T
ThankYou 29.07.19

Smokey

on my Ford the same rear caliper was. This is the dumbest, capricious, and bad Parking brake system. Now Subar ' drum Stojanovic + disc brake = no problems.

just Ford))

S
Smokey 29.07.19

not sacrificed, served, gave and sandblasting the bulkhead etc... still working through the stump-deck.

D
Docent86 29.07.19

Normal design, if it is not to score and serve in time

S
Smokey 29.07.19

on my Ford the same rear caliper was. This is the dumbest, capricious, and bad Parking brake system. Now Subar ' drum Stojanovic + disc brake = no problems.

S
SPORTSMEN-LUBER 29.07.19

ArtuuurKa

Make a separate entry for all the grease that should be applied and where.

I have a BJ too, about grease is the theme

A
ArtuuurKa 29.07.19

Again now admire )) thank you

D
Docent86 29.07.19

Do not be lazy and look in the guide to brakes, it is there

A
ArtuuurKa 29.07.19

Make a separate entry for all the grease that should be applied and where.

S
SAIDv 29.07.19

Buddy! wrote to you in "PM", what kit to put (a number) anthers and guides for a superb first or B5, and received no news. I'll be waiting! And as he wrote, that is correct, if you look, grease, etc., then this system is good LUCAS. And THESE b... official (STO) to check, they never smeared napravilsya, no seat pads (copper grease) ie "in a flash" shot put pads loot come on ... ... ... .

A
AndreyPG 29.07.19

KICK OH
I bought duralumin, thought eternal... now the thought((

S
Sejo 29.07.19

)))))

D
Docent86 29.07.19

Yeah, and all back))

S
Sejo 29.07.19

I do not understand, you have 6 wheels?)

S
SPORTSMEN-LUBER 29.07.19

caftan

The theme is super. There are a few questions to the author. The Audi A6 C5 in the back of the Quad. Rear brake caliper was taken from the disassembly. But something in it not sure. I can tell what you need the repair kit of rubber bands for the caliper. I want to do prevention and be confident on the road.

Here's the repair kit with all the chores, except for piston Bosch 1 987 470 040

c
caftan 29.07.19

Thank you!

D
Docent86 29.07.19

38 mm — 238022 238901 P385101
43mm — 243031 243907 P425102

c
caftan 29.07.19

Support not dismantled yet. You can learn both if not difficult? I hope otdelatsya rubber bands, and there already as the autopsy will show.

D
Docent86 29.07.19

with piston or without?

c
caftan 29.07.19

The theme is super. There are a few questions to the author. The Audi A6 C5 in the back of the Quad. Rear brake caliper was taken from the disassembly. But something in it not sure. I can tell what you need the repair kit of rubber bands for the caliper. I want to do prevention and be confident on the road.

S
SAIDv 29.07.19

Dear Доцент86! I'm not too lazy to look, the more I hear them read this as well! I was sent to the personal Inbox question (will not paint) so read it carefully! On the record ---- (www.drive2.ru/b/2483348/) so ... prove that in nature there is no single kit, where the anthers and guides, and it is necessary to take different sets (especially from a recording ... + TRW sp9896... ) how to take (well, if such a person first if he wants to do). On account of record ---(www.drive2.ru/b/1927304/) if you make any entry in BJ (my opinion, when there is no time and other reasons ...), so the ending make bold, large font do NOT ANSWER the QUESTIONS, then why are all XS... lay out, although I know that such topics are always a lot of questions at all. And write in the subject "to understand and forgive"... (...It does not apply to a confused and faced with an unusual situation...) :)

D
Docent86 29.07.19

www.drive2.ru/b/1927304/

And the laziness was to look?

www.drive2.ru/b/2483348/

S
SAIDv 29.07.19

The topic was say YES or NO or don't know ? Yes, forgotten

O
OBN-RacerMan 29.07.19

Well figs it knows. possession once VAZ-21011 and 2107 showed that the piston calipers have them too, sometimes, "wedge".

K
Kuzmi4kazan 29.07.19

Well, not Moscow, and Kazan. I have the body rot faster than caliper salinet

O
OBN-RacerMan 29.07.19

In Moscow and at the year-round operation?

K
Kuzmi4kazan 29.07.19

Zhiguli odd slide 97 years don't complain on the performance

O
OBN-RacerMan 29.07.19

From the chemistry that you have poured and the shoes are falling apart... :-(

J
JT88 29.07.19

From the chemistry which is poured on the Moscow roads any slide die, and not just the caliper (

D
Docent86 29.07.19

frankit online is

s
sborbobr 29.07.19

I own a Ford galaxy(brother of the VW Sharan) found the kits for front and rear calipers in the catalog Frenkit V1.3. I do not remember where it downloaded, most likely someone on the Microbe suggested. And actually, these calipers is almost one to one similar to our rear. Do not be surprised if even the kits are with only one room. There is a rear repair kit, Bosch 38 mm 1987470040.
Here found the online catalog by the make and model of the car, not only VW-AUDI
www.frenkit.es/

P
Progres1ve 29.07.19

Here here. And I have a clip of reagents consumed, as a consequence, the wedge mechanism of a manual brake. The caliper release.

D
Docent86 29.07.19

Repair kits are garbage, no Turner here in any way))

M
Marcel75 29.07.19

existential a month ago I ordered a repair kit of all the calipers in place with the pistons and all price 5030 RUB

D
Docent86 29.07.19

Only one thing — weight!
But the downsides of a car!

M
MihhaNik 29.07.19

Are there any advantages of aluminum over cast iron calipers?)

z
zakopyrinma 29.07.19

LRRRClassic

Absolutely all of the problems of quality brake fluid and its timely replacement. Street chemistry, this is the final stage...

fiction

M
M0nster Custom Works 29.07.19

And not just the caliper is not very constructive. Put these on Zimny, owner solubilise them to sort out, in the dirt, they do not live. Changed the brakes from Silvia S14 and forgot about the problem, for the third year goes.

L
LRRRClassic 29.07.19

Absolutely all of the problems of quality brake fluid and its timely replacement. Street chemistry, this is the final stage...

G
GRANDMASTA 29.07.19

I CA so the brain made these calipers on the Golf course...the cylinder came out, and back well, not spinning it)

I
ILYA021 29.07.19

vsetki think it is not necessary in winter to produce castings with thinner spokes ride and then there are the caliper with salt and snow secerets...
Sam winter, go in the pots 15-th range... winter is not the time to boast =)

a
aspirin013 29.07.19

Dammit, Moscow travel daily on the domestic front and rear wheel drive, those nightmares are not met. You see, the Holy infidel disappoint manufacturers.

D
Docent86 29.07.19

?

m
michail-f 29.07.19

And not to attend any more high-quality illustration, if you have a complaint on a deep analysis of the conditions of the calipers?

R
Rimas8 29.07.19

Very nice post +1

D
Docent86 29.07.19

About grease in a separate topic.

m
mumik01 29.07.19

We can overdo it...
You just forgot to grease to recommend.
And then people hopping — runoff and opinions.

D
Docent86 29.07.19

Comment has been deleted

?

M
Mesmerized 29.07.19

My 17 years old, probably soon will need repair kits) when replacing the rear pads were developed one slide...

D
Dobra-tebe 29.07.19

Bad not recommend!

What about her?

s
sspb41994 29.07.19

Grease — cool 🙌🙌🙌🙌👍

D
Dobra-tebe 29.07.19

Comment has been deleted

b
butosloventus 29.07.19

MOSCOW is the country in the country, and those who are outside Moscow always buy more

D
Dobra-tebe 29.07.19

How so?

Moscow the most expensive city in mother Russia!

b
butosloventus 29.07.19

Dobra-tebe

the Bank is just 400 PE.

and it costs so much in the most expensive city of Russia and Moscow!

more expensive MOSCOW, this VALDAI! 300 rubles will be more expensive!

V
VitNik79 29.07.19

Dobra-tebe

the Bank is just 400 PE.

and it costs so much in the most expensive city of Russia and Moscow!

in Moscow, only real estate and services are expensive. everything else from food to spare parts in the regions of higher prices.

D
Dobra-tebe 29.07.19

Of course you can and SHOULD

I'm not bad advice!

m
mumik01 29.07.19

Just with the rest I have already figured out. But then 100500 you can save :))

D
Dobra-tebe 29.07.19

what to write?

Copper paste is in Africa copper paste.

m
mumik01 29.07.19

Dobra-tebe

the Bank is just 400 PE.

and it costs so much in the most expensive city of Russia and Moscow!

And you talked about why lubricants to write :))

D
Dobra-tebe 29.07.19

But damn my Bank more profitable!

Your tube is in Moscow 155рэ. and my Bank in Moscow 432 PE.

m
mumik01 29.07.19

:)) I already looked. Going to order a...
I do myself the NAV all the lubricant in the syringes shove... Conventional medical.

COMMA CE500G-Stick composition for Assembly work assistant copper "Copper Ease", 500 gr :))

D
Dobra-tebe 29.07.19

m
mumik01 29.07.19

It is necessary to try. Mine is 3.5 times more expensive. And the syringe can itself stick :)))
4036021955629 Copper paste "Kupferpaste", 0.05 kg.

D
Dobra-tebe 29.07.19

the Bank is just 400 PE.

and it costs so much in the most expensive city of Russia and Moscow!

m
mumik01 29.07.19

Packaging is not convenient. I'm from a tube smeared everywhere — from calipers to wheel bolts. since ceramics Presto over :-))

D
Dobra-tebe 29.07.19

m
mumik01 29.07.19

Cool. but I took TRW to fingers and Feby for pistons...
For anticipa enough and Manola copper — dirt does not stick to it.

D
Dobra-tebe 29.07.19

Comment has been deleted

H
HikoBHet 29.07.19

And to an earlier trade winds type B4 diesel wagon 1994. such garbage?

C
Cage21 29.07.19

"5" we must put the designers and producers for this decision!

F
FIAT2011 29.07.19

Lucas-TRW created a "masterpiece"... At the very back of "THIS" manufacturer. Need "eyes"...

P
PRAYD 29.07.19

I agree, just saying from what I come across on C5 or piston problem or a guide, or with the shaft of the handbrake

D
Docent86 29.07.19

Here age is not always an indicator

P
PRAYD 29.07.19

If you take the disassembly, it's better to search with Audi A4 B6, godkov less

A
Anatolii775 29.07.19

and I am not aware of this case. it is necessary to try.

p
pofigkakoy 29.07.19

Frenkit the directory does not?

A
Anatolii775 29.07.19

same caliper stand, nor can I find a full kit of RTI, you have vozmojnosti to find such a kit? and what wloka behind the actuator stem handbrake which says that cranking? you can change it?

s
sadam89 29.07.19

without industrial scale — no.

r
rapid01019 29.07.19

Know where in Kiev you can do this?

s
sadam89 29.07.19

Normal, the deep anode can save.

r
rapid01019 29.07.19

Anodizing aluminum part caliper save you from such oxides?

J
Japonec33 29.07.19

Under the dust boot of the piston God superfit, Napravleni silicone lubricant for it napravlyaet and grief with them not knowing

O
Oparin78 29.07.19

1. Well, you're picky ))) 2. I agree with you about the SRT — tin house!

D
DmytroST 29.07.19

Well then explain yourself better. What you write, it's called REVISION caliper, but it does not OVERHAUL the caliper.
I have no such problems and I do not ride, we do not have in the country a HUNDRED normal, there are only pictures of the master, and rucola I'm not used to paying.

O
Oparin78 29.07.19

Well you bent, check the piston and move forwards, the lubricant is that kapitalka? Or are you one of those that is arriving at the station know that everything zachys tightly?

D
DmytroST 29.07.19

Yeah, change the engine oil, do kapitalku.

O
Oparin78 29.07.19

I agree 100% that we need to many years not to watch. The rule is: Change the pads, go through the caliper.

b
bisor 29.07.19

What you need to do to bring the caliper in such a state?

n
niko6angarsk 29.07.19

Question on caliper B5 fit kit 238010 ?