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Bulkhead brake master cylinder

At leisure, decided to sort out old GTZ, which gave me Petka253.
This has already happened, that all the rusty parts now pass me the procedure of hydrolysis in a solution of soda ash. As always, dilute one tablespoon of soda ash per liter of water, connected to the minus part and plus the stainless steel electrode.
By the way, with the electrode left fun. This time I got into it with a teaspoon.

Bulkhead brake master cylinderFull sizeAt the beginning of the hydrolysis

As You can see, the spoon is covered with a layer of scale, which are usually covered with copper wire.

Bulkhead brake master cylinderFull sizeIn the process

Subsequently the electrode was replaced on the handle of a ladle.

Bulkhead brake master cylinderFull sizeHydrolysis with a new electrode

Closer to the evening of the first day of the bulkheads and managed to resolve GTZ. Here is what was inside.

Bulkhead brake master cylinderFull-sizedisassembled GTZ

Bulkhead brake master cylinderFull sizethe condition of the walls can evaluate themselves

During the night it had dried. In the morning I assessed the condition of the parts. No scuffing, development is minimal. Therefore, the processing of skins do not. Decided to try another method of purification from rust, is described here. Search the inventory showed that the house was the last bag of citric acid.
Alternately I boiled in a solution of citric acid first the pistons, then the other inside, and then the case of the GTZ. The result is before You.

Bulkhead brake master cylinderFull sizeAfter boiling in citric acid

Bulkhead brake master cylinderFull sizeAccording to the housing GTZ had to walk a bit with a metal sponge

Bulkhead brake master cylinderFull sizeHowever, it very much helped

Then set the icing. In the evening we reached the garage, spread there rat poison and took the brake fluid.
Now about the kit. Even when buying my car I had no idea about what an awesome bonus was in the glove box — the kit is originally from the nineties!

Bulkhead brake master cylinderFull sizeKit from Balakovorezinotehnika

Bulkhead brake master cylinderFull sizeQuality rubber at a height of

Unfortunately, one of the cuffs I accidentally broke. Had to buy a new kit from "GAS".

Bulkhead brake master cylinderFull sizeKit from GAS

You know, the quality of the rubber here is significantly lower than in the 90s. But we have little choice and had to put that there. At the end he treated all the rubber and metal inside, and the walls GTZ pasta Ate 03.9902-0501.2.

Bulkhead brake master cylinderFull sizeassembled GTZ

Bulkhead brake master cylinderFull sizeThreads on the lid also need to lubricate the pasta

Bulkhead brake master cylinderFull sizeof This toothpaste I recommend to everyone

If the bulkheads worked only rear circuit GTZ, now both. Honestly, the old parts better, if possible, to touch. Unless, of course, they're not really in a terrible state.
And Yes, it is better to use kits from "Balakovorezinotehnika" and "Yaroslavl Rezinotekhnika".

214 Comments
Sort by:
M
MozgoveDoff 29.07.19

I bought a new ))) Do me there to sharpen there was nothing ))) There are photos there, with the device is that the thickness in micrometers to mariati...

S
Sergey-Kuban 29.07.19

so what?blown away master)))not unable to restore order, and I began to poke his nose.I then bored through the disks.and still no intelligible answer have not heard

M
MozgoveDoff 29.07.19

Rukalitso. The sound of a falling body...

S
Sergey-Kuban 29.07.19

MozgoveDoff

Repeat for the second time — why lubricate the piston?

h-a.d-cd.net/e75aab6s-480.jpg well, what used?

M
MozgoveDoff 29.07.19

Not mouuuuuth )))

S
Sergey-Kuban 29.07.19

don't come out)))))

M
MozgoveDoff 29.07.19

Can't. PA-TEC-scrap... )))

S
Sergey-Kuban 29.07.19

MozgoveDoff

Repeat for the second time — why lubricate the piston?

you reproached me for using copper grease, so let's see what he lubed

M
MozgoveDoff 29.07.19

ICCC ICCC......))) Russian in white... ickk...))) cry)))

S
Sergey-Kuban 29.07.19

hard for you to answer?!you bought three lubrication, so sign for much what.

M
MozgoveDoff 29.07.19

You know better who to ask. You're mediahow smear.

S
Sergey-Kuban 29.07.19

MozgoveDoff

You were already there, just alacite links to my pictures.

I have found it, but did not see the great master for the brakes!or do I have to ask max?

c
combain 29.07.19

Mitr-Rich

Bad cleanse because of the limited area, the spoon, the ladle, it was necessary to look from a stainless steel chimney and in the center to place the cylinder and as it turns out the limited area occisi (one edge even as it will be cleaned, the other not as)

I have found the spatula.
Next time better come out.

c
combain 29.07.19

Paint.

Y
YuriyCh 29.07.19

I had to paint, and that rust will be.

l
lexa-kent 29.07.19

Mitr-Rich

Do not quite understand the phrase about the lye, and in the future about the rust Converter from the store (whose base is an acid), you'll have to determine)))

Read the dialogue and everything is clear and what's the pH alkal, and what's the Converter:-)

c
combain 29.07.19

That's why I bought from the office Ate.

X
XIMIKATOR 29.07.19

combain

MS-1600 is likely.
It is normal, but purely for the pistons.

MS-1600 is a slag and no lubricant(dry). fit only for lubricating the ends of the pads.

s
seryj33 29.07.19

Yes, it

c
combain 29.07.19

MS-1600 is likely.
It is normal, but purely for the pistons.

s
seryj33 29.07.19

I imagine in the spring they put the guides. Smeared with grease from the kit, took it to original. That autumn, they had hampered progress. In short paproval on a single caliper MC is there any for supports. I have already seen on the drive negative experience. And at the other caliper on the advice of the uncle of the Soviet Litol. It and the color and smell was different from my (new). Anyway, he said that they have oiled the guides and everything worked flawlessly

c
combain 29.07.19

The best way — the pistons are less susceptible to corrosion and gum last longer.

s
seryj33 29.07.19

As she's proven?

c
combain 29.07.19

Lubrication of caliper pistons, his guides, pistons and rubber bands RTTS, connections, brake pipes, grease gum GCS and RCS.

s
seryj33 29.07.19

And where else used pasta ATA

B
Burochkin2410 29.07.19

Yaroslavl factory rubber products good (YARTI), but if you do not know the labeling of this plant a great risk of running into fake which quickly saset

c
combain 29.07.19

To each his own. ©

D
Daddyhimoz 29.07.19

I hold dear my time and this is easier to buy ready-made.

c
combain 29.07.19

Smart Assembly kit much cheaper new made who knows how.

D
Daddyhimoz 29.07.19

maybe worth a new buy?

c
combain 29.07.19

About 1500 rubles.

D
Daddyhimoz 29.07.19

how much is a new cylinder for this car?

P
Pingvin1024 29.07.19

Sergey-Kuban

and who promuhali? a-a.d-cd.net/5fb427as-960.jpg

Why it becomes?

s
somebody 29.07.19

Cool it turned out I would have black paint and painted to like new was...

B
BalaBasBlin 29.07.19

The whole part costs 1,800 rubles. While it is a pity to fix it.

A
AnatolMan 29.07.19

Well done! Master!

z
zsig 29.07.19

A large-scale. Electrolysis and all, respect the author. I'm only up to processing in the phosphoric acid is reached. :)

d
dimabe32 29.07.19

well done 5+ balls.

v
voldemarvoldemar 29.07.19

Depends I guess from the kit ...

c
combain 29.07.19

Many who writes.
I think it all depends on the quality of the bulkhead — just changed the cuff or something else added.

v
voldemarvoldemar 29.07.19

Went through it when on ваз2109 still flowed ... I had to buy new ))

L
Lapsherez 29.07.19

You are a lucky man, You have only one example and only two GTZ.
Forgive me my irony, for many years he worked as a mechanic and worked on the restoration.

T
Teiro 29.07.19

an example of life. drip GTZ. there was no time to mess around, bought, changed. 2 months — again emerged. did not want to buy. touched with the kit. now I have 2 GTZ. modern AF, even in the packaging with the holograms — YI or singed.

L
Lapsherez 29.07.19

All these movements are justified only by one to get experience, is commendable.
In fact, the rubber bands from the 90s have long since lost their properties and put them — suicide and maybe even murder, in my opinion, even the (intentional).
To put questionable GTZ, even when there is a sale — a dubious decision.

c
combain 29.07.19

Thank you!

A
AleshaAleksey 29.07.19

Much.+100500.

c
combain 29.07.19

More than $ 1000 for sure.
Well, in this case really had nothing to do, therefore, doing something useful.

O
OSOBb 29.07.19

he kind of stands in the region of 1500 rubles?! I would have the time sorry... only if you have nothing really to do...

c
combain 29.07.19

I can't believe how much time has passed.

O
OSOBb 29.07.19

))))) record per annum ))))) in I wandered )))))

c
combain 29.07.19

From the rubber very much depends. Yes.

R
RustyAnchor 29.07.19

Yeah, I went over the old and because of the quality of the rubber bands almost no brakes left, well drove slowly and very quickly reacted...
Now to sort out the rubber tested by time, people, and years and God... :(

k
kljainebus 29.07.19

OT4ARHHbIN explain this

c
combain 29.07.19

Drive2 out of politics.

A
AutoDynamics 29.07.19

dislike for Yeltsin

s
somebody 29.07.19

everyone has their own truth

D
DimetrioV8 29.07.19

I like this shit don't bother and buy new. All you have done is not for long.

What you buy new, you'll die in 2 times faster. Tested more than once.

c
combain 29.07.19

Works well.

B
Barakuda91 29.07.19

9 months later — as GTZ chukha yourself

c
combain 29.07.19

Each ugorayu in their own way

s
somebody 29.07.19

I like this shit don't bother and buy new. All you have done is not for long.

P
Pavel-MB 29.07.19

the recommendations found
08887-01206 (08887-83010) Toyota Rubber Grease
Lithium Soap Base Glycol Grease

inter, to replace ATE 03.9902-0501.2 gives FTE W0109... how it will be

c
combain 29.07.19

The ruble exchange rate + duty import.
That's where this price. :(
www.emex.ru/f?detailNum=0....&packet=573&brandId=-557
Only here and cheaper finds.

P
Pavel-MB 29.07.19

2462 rubles per tube !

c
combain 29.07.19

And emekci?

P
Pavel-MB 29.07.19

tried to order — existential removed in avtodok all gone

c
combain 29.07.19

Really?

P
Pavel-MB 29.07.19

something longer to deliver the lubricant.

f
fokinkostya 29.07.19

KirillHamann

And ride this with aluminum calipers? Don't eat aluminum? And then the pistons firmly frozen in them.

Rajmachi the same hot water, and then blow the compressor. Usually fly on hurrah.

W
WWs631 29.07.19

Phagedenic. Somewhere there was a recent report as "sight" from the hood wanted to clean.

K
KirillHamann 29.07.19

ATP) I'll Try something with aluminum first) Generally caustic environment is obtained.

c
combain 29.07.19

Not supposed to eat.
Need only pre-calculate "in theory" the interaction of Al and Na2CO3 in a mixture with H2O.

K
KirillHamann 29.07.19

And ride this with aluminum calipers? Don't eat aluminum? And then the pistons firmly frozen in them.

E
Evgeny-36 29.07.19

cuff ))) as I was looking at Taito but bought GTZ Assembly.

Y
YuriyCh 29.07.19

Recommend primer with zinc Akacin, and on top of the paint certa.

c
combain 29.07.19

Well, about the painting, Yes, weed. Now planning another to sort out and both will be painted so not exactly rusted.
Not married, but the verbal displeasure of the relatives listened to often on this account.

s
shtabss 29.07.19

Boldly, succinctly, colorfully, but very little benefit especially from old rubber bands — they have a different rubber compound and they are very often literally dry out from new types tormozuhi. In General, it is unclear why this approach is not painted the main body?
I hope not yet married? And then the kitchen, at least, you can easily ruin along with the utensils and buckets.)))

k
kljainebus 29.07.19

OT4ARHHbIN

Better with stulin than Empty and Yaytsenyuhom! )))))

and you whence know? out of the box? see more

t
transiver 29.07.19

success

O
OT4ARHHbIN 29.07.19

Better with stulin than Empty and Yaytsenyuhom! )))))

t
transiver 29.07.19

...miss Stulin?

O
OT4ARHHbIN 29.07.19

combain

This is the man without the quotes. And with a capital letter.
Thanks to him, (including) we have full shelves of food and spare parts, and roads "in the dashing 90's in poor Russian" built three times more than from 2000 to 2017.
And about the fact that "HE DESTROYED MY PLANT!111" or "HE DESTROYED the Soviet Union!111" — answer is simple and clear.
1) Plants that were closed in the late 90's and early 2000's were usually not produced pots, kettles, and basins, and military vehicles, which Russia was so stuffed from the Soviet time and new a long time is not required.
2) Scoop developed himself, unable to compete with the free world.
3) In the 90's people lived in hope that everything will be better than before. The improvement of life began in the 00s, and only partially, which Yeltsin promised. Alas, who came after him, the bald dwarf profukannyh everything he could. And that could not, gave the property to his friends from the cooperative "Lake", all the problems, blaming "liberals" and justifying the "machinations of the West" and "krymnashem".

PS Drive2 out of politics. A post was in order "explanation of the avatar".

HAHAHA! All that was in the Soviet Union first gave the bruise with your avatars, and then handed the dwarf just the crumbs from their festive table ;) And you meanwhile, a product of modern propaganda that Yeltsin is good, and democracy with capitalism is also good... are You still in Licensecenter go light a candle for the repose of the soul of this wonderful person )))))

f
filimon0071 29.07.19

Drive2 out of politics. 100%! and the rest disagree.

c
combain 29.07.19

This is the man without the quotes. And with a capital letter.
Thanks to him, (including) we have full shelves of food and spare parts, and roads "in the dashing 90's in poor Russian" built three times more than from 2000 to 2017.
And about the fact that "HE DESTROYED MY PLANT!111" or "HE DESTROYED the Soviet Union!111" — answer is simple and clear.
1) Plants that were closed in the late 90's and early 2000's were usually not produced pots, kettles, and basins, and military vehicles, which Russia was so stuffed from the Soviet time and new a long time is not required.
2) Scoop developed himself, unable to compete with the free world.
3) In the 90's people lived in hope that everything will be better than before. The improvement of life began in the 00s, and only partially, which Yeltsin promised. Alas, who came after him, the bald dwarf profukannyh everything he could. And that could not, gave the property to his friends from the cooperative "Lake", all the problems, blaming "liberals" and justifying the "machinations of the West" and "krymnashem".

PS Drive2 out of politics. A post was in order "explanation of the avatar".

f
filimon0071 29.07.19

it's not an insult, but a reference to this "man."

c
combain 29.07.19

Please do not insult. I do not write bad things about vans. ;)

f
filimon0071 29.07.19

chmoshnaya autarchy.

k
kava61 29.07.19

combain

Well, in which case it will be possible to sort out.
Certainly, new not particularly sour.

Tried overdosing when I was a Zhiguli, all this garbage. New is new, and the one life we have to experiment.

k
kuzia13 29.07.19

combain

The best — BRT and VRT. There are Gazovskih, but they are not. There is a YARTI. This is Kal. And there are all sorts of noname. Is the lotteries. Tormozuha turning black from the GAS and YARTI.

BRT sucks. I live in Balakovo, worked on BRT. Rubber not cook a little longer, the composition is sand and soot, etc. If you want good quality RTI, look for LOMOVSKY. Google entrepreneur LOMOV.

G
Gernomor 29.07.19

Thank you!

D
DarkPerson 29.07.19

Gernomor

Damn, and grease can't buy anywhere else right now(((

Here's the right article)
03990205112

D
DarkPerson 29.07.19

Here's the right article)
03990205112

c
combain 29.07.19

A Fig to itself!

G
Gernomor 29.07.19

5000 rubles for a tube)))

c
combain 29.07.19

Really? In emex is set.

G
Gernomor 29.07.19

Damn, and grease can't buy anywhere else right now(((

c
combain 29.07.19

So many comments. It was not easy to watch ? :)
Explained already.

p
pauls630 29.07.19

so much suffering wouldn't it be easier to buy a new one

D
DimetrioV8 29.07.19

All the suffering because they do not skimp on the brakes. better to sort through the old part at least of some quality, and to collect the mind, than to purchase a new piece of shit. New spare parts for Soviet cars do not withstand any criticism. The quality is terrible Because so much work is required when caring for these machines.

s
sergei101121 29.07.19

Why such suffering, be the replacement of rubber bands and cuffs of worthlessness does not lead only to the rapid replacement with a new sense of meaning in this procedure and this muddied personally, I do not understand, but respect the man for his Golden hands and his car! DON'T SKIMP ON THE BRAKES! Take care of yourself and your car...

c
combain 29.07.19

The starter on the fan you need.

J
Johnson79 29.07.19

Guys suggest just put a relay from the Gazelle-starter for 70A, two relays, one for driving.and far.

c
combain 29.07.19

Good question. That's the brain itself, and other joined.

J
Johnson79 29.07.19

And light relay-not a bad idea, I Puzzled myself with this topic.I wonder just-how tenacious they are?And so there seems to be good.

c
combain 29.07.19

Yes, for this purpose.

J
Johnson79 29.07.19

If I understand correctly-paste to protect surfaces from corrosion?And on the cylinders will tell so-it is better to recover the item(if possible of course) than to take the supposedly new.At the time I came across the spray inside the cylinders, enough for a maximum of a week, of those especially napugali phenoxy, though, and took them in the stores.

c
combain 29.07.19

Respected! :)
1) the point in the bulkhead. The campaign of direct action.
2) Power Supply — 12 Volt, 15 Amp. Preferably about 20 Amps apply.

J
Johnson79 29.07.19

I have two questions.1-what is the meaning of this paste, I2-what is the power to the electrodes give?Useful things broadcast interesting.Sometimes, when I have time, I want to picolinate.With my signature and like:)

k
kvp1 29.07.19

Golden hands! When he was through here just all in vain for a long time lacked all quality of the rubber, then just buy a new cylinder.

S
SeafarerUZ 29.07.19

Don't worry, on the ball type, got something like...If you really "burns", it is in the Assembly to use Molykote G-rapid or silicone grease for the ring. Still good to use anti-seize compound Molyslip Copaslip like...I have cmpound for Evo to 1300 degrees Celsius

b
blink2004 29.07.19

Do not quite understand why this pasta, where and when to apply it.
Art code looked, in Ukraine, it is now worth somewhere in the 600 rubles