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Almost burned the winch or how to do.

Hello!

Long time did not write. Ay ay ay. You need to handle.

Somehow a month and a half ago, at night, on the ride to the local monastery, Perm ''White mountain'' (this will unsubscribe in another post), in the last difficult place in газ69 (went in 2 cars, Niva + GAZ 69 on the 35x wheels), ran out the winch. There are certainly normal asphalt road, but it's not for us. :)
Attempts to prolong the GAZ 69 first, forward, slide, field (could not), then again the field, only ago, resulted in a total unit thermal overload solenoid ( plastic case started to sail, touched the hand can not tolerate) and dragging the field across the Creek, to the rescue, the winch is no longer involved. And газ69 left to repair the winch and dig out + to wait for help.

On arrival home it was found the following specialnosti in the external examination:

Almost burned the winch or how to doSome relatives of the wires would just melt away overload (lasts about a year). Do not order, there must be a reason before then.
By the way the wire from the battery, not so long ago put in return of the native, кг35, was not injured.

Parse the block itself. Inside, everything is intact:
Almost burned the winch or how to do

By the way, with the last bulkhead of the winch it took only a couple of easy rides and local competition.
At the opening of the motor was a bit surprised, since last opening it was dry, + cleaned and oiled the gearbox and plastic o-rings on the drum was alive. So here is a picture:

Almost burned the winch or how to do

Almost burned the winch or how to doGlug glug glug.

Dismantle the housing:
Almost burned the winch or how to do

Get the rotor:
Almost burned the winch or how to doHmm

Almost burned the winch or how to doThe coil is also bad

Brushes are not moving, some just stuck to an extreme position:
Almost burned the winch or how to do

Next, dismantle the gearbox, there is a more familiar picture:
Almost burned the winch or how to doGrease castrol universal joint — turned into condensed milk.

Almost burned the winch or how to do

Any critical damage was found and the course of action now was clear - to clean, assemble, replace the wires.

And everything seems to be simple.

But there Fig. At the end of the Assembly while tightening the bolts of the windings in the housing, broke the last bolt. Pulling gently, two keys (inside + outside). Damn.

Almost burned the winch or how to do

Almost burned the winch or how to do

Looking for the same bolt, the right material. And here is a moment of laughter — the bolt was found, but he was from...the toilet. xDxDxD
More precisely, from the set fixing the toilet, dunno how many years already waiting in the wings...
Looked suitable. Well, from the toilet, then the toilet. xD

Almost burned the winch or how to doSawing

There is a downside - the height of the bolt head is smaller, consequently the contact will stick out:
Almost burned the winch or how to do

But there was no choice as the other bolts. Means are cooking like this.
The result:
Almost burned the winch or how to do

Also was replaced 3 wires from the block to the winch (except the negative — still alive native). On кг50.
Crimped terminals 8*50, and filed a grinder where to attach on the unit, as it was too wide. ''Caps'' terminal wires were manufactured from a hose — old, from family of wires, there just would not climb. If climbed, it is only the cost of his own life...

Almost burned the winch or how to do

Nuts on the block, due to the depressing view of old were replaced with new, the Russian, the same material, but with a slightly larger contact area:

Almost burned the winch or how to doA couple of old nuts on top of the finger glove.

It was very interesting, will it work now the winch, so he gathered everything together, went to the Parking lot (garage I don't have) and hooked it all night, by the light of a torch.
Almost burned the winch or how to do

And Hooray, everything is spinning, sparks flying, no scary sounds. :)

PS. As I understand it, the reason for this amount of dirt is not only the conquest of streams and flying on dirty puddles, but the plastic ''o'' rings, oil seals instead.

And in the end the question — has anyone changed the rings on the seals?

I would appreciate a repost.

(Pictures were made for drive2 + processing).

Well, at the end of the post, as usual, beautiful photo. Namely, the purpose of the trip itself.

Almost burned the winch or how to doWhite mountain. The morning fog. No one else around.

214 Comments
Sort by:
A
AlexBeard 31.07.19

Will be more likely to sort out! :)

R
RIYAN-S 31.07.19

yaaayyy )))))

L
LaCrema 31.07.19

AlexBeard

Need is plastic ''o' rings'', to find the seals to size and fit them there. Then water and dirt will be much less.
There is another way for perverts to apply pressure to the inside of the winch is fed into the breather tube to not let the water when for example in the swamp stuck. :)

It's not the o-rings that the bearings of the drum, they are in fact, the entire burden falls.

A
AlexBeard 31.07.19

All the breather tubes are displayed in any of the barrels, sometimes homemade. When in the future there is an opportunity to stick somewhere in the swamp or the river there serves little pressure compressors and all.
It seems to be something like that

R
Richard3000 31.07.19

Yes, it's a brilliant solution! Overpressure defended military equipment against the penetration of chemical weapons and radiation) Just a question where it to take :)

A
AlexBeard 31.07.19

Need is plastic ''o' rings'', to find the seals to size and fit them there. Then water and dirt will be much less.
There is another way for perverts to apply pressure to the inside of the winch is fed into the breather tube to not let the water when for example in the swamp stuck. :)

R
Richard3000 31.07.19

just wanted to ask — how did so much dirt in the hull? but the last photo is cut off :D the insides it would be good to treat with waterproof spray against short circuits. and to think outside of something like hermetic Boxing can't?

A
AlexBeard 31.07.19

All fixed ''questionable'' places (bolts, caps, etc.) were oiled during the first bulkhead. But the movable space of the drum sealers to seal will not work. Need to redo a seal on each side. I think to implement in the spring...

L
Linch166 31.07.19

and sealant go ? I before installation dismantled the entire oiled new smazochno and walked with sealant at the seams :) someone said that you should never do that... and someone does :) but the popular opinion seems normal until all :)

A
Andrei64RUS 31.07.19

ky777

I know a way that the water is not going to fill all epoksidnoj)))))
But seriously it without the seals you not do...
and the place is electric. podmocani in my opinion you need to fill in some thread glue (but so that it was possible to tear off).

The silicone taxis))

A
AlexBeard 31.07.19

I think spring is here we need to try to pick up the seals. On the Internet I found information about such a remake, but with a more expensive and renowned winches. This is considered less of cheap factory goods with the name, and probably because of this, at the expense of the seals in it who does not particularly bother. Although probably did already, but in the Internet this information is not all spread.

k
ky777 31.07.19

I know a way that the water is not going to fill all epoksidnoj)))))
But seriously it without the seals you not do...
and the place is electric. podmocani in my opinion you need to fill in some thread glue (but so that it was possible to tear off).

A
AlexBeard 31.07.19

Thanks for the advice!
While displayed only two breather — rear axle & transfer case. And how will all the hoses removed in 1 box under the hood, then it will be possible to borrow proven ideas + feeding there is not much pressure the pump before you visit rivers or rides in the swamp. + on the winch, reading, also do such a thing.

s
short-circuit 31.07.19

I, in test order to prevent the water in such devices, filed there the compressed air. Let the bubbles in the water, but the inside will be dry. It's easier than to maintain the integrity

A
AlexBeard 31.07.19

Lived for a year, then just could not stand the load + seems to have a bit of oxidized copper and the contact became worse. Now all positive wires 50, and then minus 50 will replace probably.

C
Costamauzer 31.07.19

Native wires in the trash immediately. It is necessary to put normal wires for 35 squares with well-crimped ferrules.

A
AlexBeard 31.07.19

That's before the bowls were done. xD

T
TheTitaniumOne 31.07.19

From the toilet — it's cool!))

R
ROMANOOV 31.07.19

AlexBeard

But, it is not ''tape FUM'' case? For threaded plumbing connections? Tap at home to tape like doing. There is like plastic, is as the cord.

yandex.ru/images/search?t...%B0&redircnt=1443210233.1

A
AlexBeard 31.07.19

Understand, then look into the guests into the store. Something's always in need of these auto parts...

R
ROMANOOV 31.07.19

no it's not

A
AlexBeard 31.07.19

But, it is not ''tape FUM'' case? For threaded plumbing connections? Tap at home to tape like doing. There is like plastic, is as the cord.

R
ROMANOOV 31.07.19

any plumber is always at hand it should be

A
AlexBeard 31.07.19

In the place where the plastic ring getting hard to adhere to the moving surface of the drum, the gap is still not so big to put in the cord, even if it is quite thin.
And how many have not read, have not seen the use of such a lubricant for the winch. :)
Maybe we can put it near the ring outside. If it is not wound (or spit then grind), it will help a little bit. Then ask the store a gasket to see visually.

R
ROMANOOV 31.07.19

it is in the form of a cord impregnated with special grease

A
AlexBeard 31.07.19

Is that thick?

R
ROMANOOV 31.07.19

but if the packing ?

A
AlexBeard 31.07.19

Thank you! Take note

D
DefLeppardss 31.07.19

Try to find seals in shops MAZ-KAMAZ.
In particular - brake repair kits brake repair kits or starters.
There are bands of similar diameter.

R
Rus59Wolf 31.07.19

you guys hunted. I have compe brake over a couple of years ago. there quadramed and brake spring. found in Moscow and immediately brush took. well, its because of the brushes on the motor to get

A
AlexBeard 31.07.19

Rus59Wolf

good. what is a Swan? and what is local competition?

Again about a Swan. On `Fox hunting` two brushes cracked one stuck. Rode the remaining one brush overheated motor set fire to the rotor a bit overheated unit.

A
AlexBeard 31.07.19

Rus59Wolf

that is all that where we do not go. nothing on the three roads went. in General, soon fake

The latest from loac — also had a place to get stuck.

R
Rus59Wolf 31.07.19

video seen. we on the second day really sucked badly — I didn't know where to go on the pillars. 50 minutes to go we were in YUS'va and began to poke in ALL ZAGADKI from usvi. minutes somewhere for 10 only turned on the gas-route well and expected delay.

A
AlexBeard 31.07.19

Well, for most I do not count trips to the nearby forest for mushrooms or in puddles. For me ''ride'' associated with the far and beautiful (Parma), or with events or with ''went to Epen I, not far from here :)''. And the rest is as it is not became interesting.

About three roads agree — PTS. liked have not been in those places before. But we three road tried to minimize the number of long paths, it's one of the goals of the competition, so sometimes it was fun. :)
Where was the exit of hastrasse on the pillars, we have ended the time allotted on the second day. So we started to use topcapital: ''five More minutes...Two...One!'' Flew with fontanchiki and so on, but at the finish machine stroila.

Winch never used.

Video from the event is also well received on YouTube.

R
Rus59Wolf 31.07.19

lived — the Cup of Perm Krai on tropolitaine it's the festival of the lost grazioso this ride)))))
we have this season is poor — only PSG and three roads. three roads is generally light. the ambush spot was there on the exit of hastrasse the path to the posts uspenskim. though we have the standard traditionally

and about getting stuck — I three roads with all its licavoli liked more than all zastrevali

A
AlexBeard 31.07.19

Fake? This is also some travel planned?
About three roads are not as you are going to write a report. Was a very beautiful ride/competition. A lot of beautiful places, and there's no time...

R
Rus59Wolf 31.07.19

that is all that where we do not go. nothing on the three roads went. in General, soon fake

A
AlexBeard 31.07.19

Hi!
Swan t-max 6500. Failed first time and it was due to an oversight in the service — my fault. And the fields missing. But as usual they want and so on...
The first competition of the gps to Orient. ''Night XS''. The second traditional gps Orient. from PVK ''White night''.
Soon (this Sunday) will be ''Trulli'' (ring of the two su) from the ICR.

R
Rus59Wolf 31.07.19

good. what is a Swan? and what is local competition?

m
mgdLAN 31.07.19

compressor difficult to install a small pressure, the camera gives a little something around the 0.25-0.5.compressor can and glands to davanat out.good luck

A
AlexBeard 31.07.19

About the camera not heard. Have heard that the compressor in a common line pumped a little. But the camera is faster and more convenient. Thanks, will take note!

m
mgdLAN 31.07.19

as a Council, and to the development of the solution of the problem(regarding air flow).long ago I had a UAZ loaf, that would be the bridges and razdatki did not get the water connected all the breather tubes into one common line rubber hoses with one end of the hose, before jumping the water was attached to the end hose is pre-pressurized chamber(pressure small but redundant)worked on hurrah.

l
lerer 31.07.19

kkonti

Tell me what it is brewed copper?

Great to cook semi-automatic. Do not just weld even thin wires from the windings of the generator!

S
Scorpion-22 31.07.19

AlexBeard

Since the welding is not particularly understand, and don't trust myself to cook anything except a few pieces of iron together, took the whole thing the welder. From what I saw — he got the other electrode (not one that when we cooked the iron), and picked up once. No more, the coil will burn it there.
As long as it works.

Argon?

k
kkonti 31.07.19

It is clear that is not clear) thanks)

A
AlexBeard 31.07.19

Since the welding is not particularly understand, and don't trust myself to cook anything except a few pieces of iron together, took the whole thing the welder. From what I saw — he got the other electrode (not one that when we cooked the iron), and picked up once. No more, the coil will burn it there.
As long as it works.

k
kkonti 31.07.19

Tell me what it is brewed copper?

E
Eckat 31.07.19

That's right, although the cars more demanding to the quality of the repair))).

P
Passatovod68 31.07.19

despite what foreign car)))

E
Eckat 31.07.19

Only our machines can be repaired using the toilet)))), foreign car so don't fix.

A
AlexBeard 31.07.19

The spring will push the winch into the cabin, and that bothered the rings-seals...

A
Alex-Obukhov 31.07.19

this usually happens when the drain hole misplaced.

A
AlexBeard 31.07.19

First there were doubts about this repair, but it's been a few rides, the bolt alive. Only here the winch was again on fire...

A
AAAndru 31.07.19

my identity is the bolt came off when tightening the identity of the soldered

A
AlexBeard 31.07.19

Thank you! Niwasi really were there:) Left the winch, but to the place crawled.
Wanted to do a report on that trip, but there is no material — there was no time to snap pictures, but sorry.

M
Monstr595 31.07.19

Dobrij Den, moz ne v temu, no Hram ocen krasivij, priam skazocnij, NIVASIK nu a kak iz Ada virvalsia. :))) Krasota.

A
AlexBeard 31.07.19

He moved there in the spring, but live he's not getting any easier.

Not so long ago again singed winch — ended brushes in competitions, the part stuck part just lobola into two parts. In the end, there is one brush on it and rode till the varnish on the rotor was not melted, and a block of solenoids overheated. КГ70 couldn't touch.

Was assembled winch with a new brush Assembly — the rotor and the stator alive. The unit will open today.

l
lapd 31.07.19

Unit solenoids under the hood to hide!

A
AlexBeard 31.07.19

Thank you! :)

B
Baggahulnik 31.07.19

a clean jeep is a disgrace the owner) keep it up!)