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VW Jetta MK5 — the installation of the lenses

Hi. As usual, lately, my Blog will tell you about another interesting work, namely the installation of xenon lenses in the headlights of the VW Jetta for Madogg.
So there you go

VW Jetta MK5  the installation of the lenses

the headlights are not collapsible, the sealant is practically rubber. Managed to dismantle the lights at the junction, but from below the headlights cut off at the upper edge of the joint, and the top lights managed to save it.

VW Jetta MK5  the installation of the lenses

Dismantled reflectors beam

VW Jetta MK5  the installation of the lenses

And of course, under the knife after a bit of trying on lenses.

VW Jetta MK5  the installation of the lenses

Lenses put ... (forgot the name) xenon low-beam headlamps. When they were bi-lenses, but the decision was taken to make them without the high beam.
Of course I put the reflectors in the headlight housing and put on the car securing all bolts. Connecting the dim light proceed to initial configuration of the horizon.

VW Jetta MK5  the installation of the lenses

VW Jetta MK5  the installation of the lenses

VW Jetta MK5  the installation of the lenses

VW Jetta MK5  the installation of the lenses

As a result of these actions drill three holes in each reflector at the fixing studs lenses.

VW Jetta MK5  the installation of the lenses

Next, screw the studs into the holes on the lens and insert into the reflector.

VW Jetta MK5  the installation of the lenses

Each pin can be controlled by pain. The result is this picture

VW Jetta MK5  the installation of the lenses

Removed reflectors with lenses, tightening the nuts on the studs from the back side of the reflector and wearing a mask GTi put back on the spotlight.

VW Jetta MK5  the installation of the lenses

Speaking of the depth of the lenses necessary to estimate in advance so that ignitor the ignition standing is on lamp does not strike the cover to the rear lights. The ballasts decided to consolidate directly into the cap of the sector beam

VW Jetta MK5  the installation of the lenses

cut the solder with a knife to the hole under the block, bolted into the studs, and cover with a sealant slot.

VW Jetta MK5  the installation of the lenses

The collection turned out very well, although the power cord of course be able to withdraw and bottom.

VW Jetta MK5  the installation of the lenses

Faro collected on Elavil sealant tape and small screws around the perimeter of the junction (because of latches on the perimeter of the headlights there).
Almost any retrofit ends the same

VW Jetta MK5  the installation of the lenses

VW Jetta MK5  the installation of the lenses

After grinding sandpaper 2500 wet the lights have been degreased and coated with two-component varnish.

VW Jetta MK5  the installation of the lenses

VW Jetta MK5  the installation of the lenses

Photo light at night

VW Jetta MK5  the installation of the lenses

Sorry not got a photo beam To the start of work. Of the downsides of this work is the fact that the mask GTi does not close all the guts of the lens, due to the fact that not deep. One of the advantages is of course great passing light from high-quality components.
For correct operation of the xenon headlights had to be changed in the brain of a car related item, but this tells Maxim in its BJ.

Our page on DRIVE2:

VW Jetta MK5  the installation of the lenses VW Jetta MK5  the installation of the lenses bikeru2005 Tuning car optics Fara96.ru See prices, photos and contacts
214 Comments
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b
bikeru2005 31.07.19

thanks to a colleague))

E
EvoStyle123 31.07.19

As there was!
Great job)

M
Madogg 31.07.19

Region-123

Why on the lenses was to disconnect (or not connect) the far? Another delusional customer?

Initially, 1.5 years ago I wanted to do myself, so I didn't want to deal with Belisama. Now I would like Bisco ))). Everything comes with experience...

b
bikeru2005 31.07.19

the solenoid was simply removed and a curtain fixed by glue and screw. I didn't shoot it, it could be broken was I XS )))

R
Region-123 31.07.19

Why on the lenses was to disconnect (or not connect) the far? Another delusional customer?

G
GodKIM 31.07.19

Madogg

Is Delta Kits.

For two weeks this threshing floor is enough considering if the machine will stand in the garage and not to go)

R
Region-123 31.07.19

Madogg

Is Delta Kits.

I bought this. Just something he and I have had no luck. Maybe Samatova poorly before the injury, maybe to dry to the end is not given (although the day waiting). But when I started polishing then it tears. And apply napkins seemed to me like something wild... Looking for alternative now.

M
Madogg 31.07.19

What? Ventury Shield?

T
Toboliak-customs 31.07.19

Then it is better film :-)

M
Madogg 31.07.19

Toboliak-customs

Cool! And the usual lacquer or plastic?

Is Delta Kits.

b
bikeru2005 31.07.19

"a moped is not mine, I just posted an ad up" )))

R
Region-123 31.07.19

As the nail is called? Will throw a reference?

b
bikeru2005 31.07.19

Thank you. Varnish special for headlights, at least he is positioned exactly in the sale.

T
Toboliak-customs 31.07.19

Cool! And the usual lacquer or plastic?

R
Romon2015 31.07.19

bikeru2005

))) well I understand you, we talked about this.

That's right!)

M
Madogg 31.07.19

As far as I know, this lens was from a Porsche of a sports turbo sharbo.

b
bikeru2005 31.07.19

))) well I understand you, we talked about this.

R
Romon2015 31.07.19

It's all the exact same time-tested lens koito! Of the minuses-a clear STG (as for me)!

K
K3-VET 31.07.19

Wow...then that really shake your hand.
Why I thought that then did not adjust the lights differently.

b
bikeru2005 31.07.19

all relatives adjustment are saved after alteration additional adjustment is not required because it is included in the cost of installation.

K
K3-VET 31.07.19

bikeru2005

Yes on the studs M4, but rather on the long bolts.

And adjusting the headlights then apodada more? Only "stand" the alteration?

b
bikeru2005 31.07.19

No. Don't see the point to put them. Back fix nut with glue or epoxy wind the nut with silicone seal.

T
Tyco 31.07.19

Some lining was between the reflector and šajbočka on the bolt?
Tipo pipe or something.

b
bikeru2005 31.07.19

Yes on the studs M4, but rather on the long bolts.

T
Tyco 31.07.19

In straight studs M4 installed?

b
bikeru2005 31.07.19

thank you that gave lights max in the hang on time )))

e
ewgenius 31.07.19

Well done guys!

x
xedin666 31.07.19

avtogsm.ru/

A
Abduvohid 31.07.19

Class! Who will give adequate advice on the choice of norms and inexpensive Bilins)) link with the net boutiques eBay or Ali Express. ATP advance!

b
bikeru2005 31.07.19

Thank you. Manufacturer lens Koito. The order numbers I think the meaning of voice there is because the city is not the one in the capital of the order of the prices absolutely another.
On this Saab is Hella classic, you can put Hella classic new model, under this option, anything to cut the chip is not necessary. Well either Hella Evoks, also the bolts to fit but is more expensive.

M
MaksimSpb1 31.07.19

That's the job! The author obviously knows a lot about the screwdrivers and soldering irons. Can announce the order numbers that how much cost and manufacturer of the lenses, as well as prompt for installation in a SAAB 93 2005? All trying to solve the problem with the lights but so far without success.
Thank you

D
Dudarev59 31.07.19

MkSevi4

for xenon, the cops will not press right?

If Farah labelling under xenon that is DCR or DC then your dps won't be a problem if HCR it is possible to remain without rights, and even with the post foot to go

b
bikeru2005 31.07.19

what about this kit wrong? in General, in Russia the Cops right can press for anything, the main desire.

M
MkSevi4 31.07.19

for xenon, the cops will not press right?

b
bikeru2005 31.07.19

Thank you. In fact, there is still room for improvement in accuracy, but to teach what is already there beginners. )))

t
toyota4wd 31.07.19

Great job, most importantly, all neatly done. And headlight polishing is always right))

x
xedin666 31.07.19

ATP, now I will look

b
bikeru2005 31.07.19

Bought it on legal-xenon.

x
xedin666 31.07.19

Great job!
Pliz tell me in what price came Blandy from the GTI?

l
lmplex 31.07.19

Yes, regular nail Polish.
So too did: www.drive2.ru/l/7424434/

A
AutoLightTer 31.07.19

Hi, what nail Polish is this?

k
kasap030 31.07.19

Sori! Unsubscribed!

b
bikeru2005 31.07.19

the companies do not have the opportunity to write first to the PM.
In General, the desire is yours, so I wait in PM your interest.

k
kasap030 31.07.19

Well, you could PM and answer), answer in PM!

b
bikeru2005 31.07.19

all selfish questions to ask in a PM.
The lens in this case was the client and lamps too, I have none, but there are others.

k
kasap030 31.07.19

how much it will cost me the same job in place with the lenses and painting in black Mat chrome in the headlight?

b
bikeru2005 31.07.19

Reflashing helps.

D
DriveForFun76 31.07.19

And the lamps not lit?