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The standard repair of the calipers.

Suppose that the caliper safely removed from the car, is good).
A view of the brake caliper to which we aspire.

The standard repair of the calipers
And yet have the appearance of average.

The standard repair of the calipers The piston has corrosional so squeeze can only be brake fluid, the duster has lost elasticity and broke.
The repair will not be deemed a repair if you leave the appearance as-is.
For a start it would be useful to go over the surface with a wire brush and a light hammer headed hammer, tap the layers "lump" of rust.
The next step I perform a wipe by electrolysis or hydrolysis as you wish in a solution of soda ash.

The standard repair of the calipers

Cook caliper in the literal sense, when he's ready to get.

The standard repair of the calipers
Remnants of rust in hard to reach places and zakaulkah become loose and relatively difficult to clean off with a wire brush, and then just a wire brush.

The standard repair of the calipers
About this condition, the rust is removed by ~90%.

The standard repair of the calipers
Next step sand blasting, thanks to the previous manipulation occurs significantly faster and easier.

The standard repair of the calipers
Dilute the seriousness of this entry, funny pics, the sand penetrates even into sneakers, even in such quantities.

The standard repair of the calipers
If you leave bare metal on the air it pretty quickly, just a couple of days starts to prokidyvaya new rust, therefore, not shelving them the caliper would have blown compressed air in addition to are degreased and covered with several layers of protective coating.

The standard repair of the calipersBrands of materials dictates the price tag
From left to right:
1.The acid or etching or reactive ground.
2.Acrylic primer.
3. Metallic paint ( as an option).
4. Varnish.
Well solvent it is clear why.

The standard repair of the calipersacid

The standard repair of the calipersthe ground

The standard repair of the calipersmetallic

The standard repair of the calipersin the lacquer.
All is well dry, and after it was assembled.
If parseek had not long replaced it with a new one, no polishing its chrome coating has not been raised.

The standard repair of the calipers
For the speed, convenience and security for every transaction use your grease.
For installation of the piston Assembly paste, for napravami fingers special grease for them, for fittings and brake pipe copper paste.

The standard repair of the calipers
Caliper ready to install in the car.

The standard repair of the calipers

214 Comments
Sort by:
M
Morphinwaha 25.07.19

thank you, very clear and in detail described, have the same procedure

m
matsveyeu 25.07.19

Mike, great report) All detail and in detail)

G
Gufon 25.07.19

Well painted all.Is useful to someone.Well done.

B
ByCNC 25.07.19

at the highest level )

k
kww66 25.07.19

Great.

G
GRAND7788 25.07.19

Super, schA will create the theme!

4
41EXX 25.07.19

type))
come to me and restore.

m
mrADVO 25.07.19

So that's what it means to exist — detail of the restored at the factory)

B
BorodA48 25.07.19

Cool!

a
audiencer 25.07.19

The makeovers!

v
vintR 25.07.19

the result pleases the eye!)

D
Denzin 25.07.19

Beauty and more!

J
JMadik 25.07.19

DIVINE !

A
Astap32 25.07.19

And about the cooking can be more specific?

S
SAN88 25.07.19

great job !

V
Vint7 25.07.19

Well done. Accessible, understandable. Repost)))

S
Skarab 25.07.19

A decent job!

I
ICEBERGxONE 25.07.19

Krasava! all clearly, accurately

R
RRoNNiEE 25.07.19

Well done.
Also began to prepare the caliper...
Only chose a slightly different method of cleaning from rye))www.drive2.ru/l/6576994/

r
ro0k 25.07.19

Fire

4
41EXX 25.07.19

from rust from the outside it does not save.

s
skstimul 25.07.19

So as never to bring enough kit to change every hundred or so km?

D
Docent86 25.07.19

At of course that depends just wondering how much you Stoker))

4
41EXX 25.07.19

current first half of the maximum should be about 100, then the bucket boil and clean almost to the minimum of 30 - 50, but it is all is written in stone, and 200 can deliver, but will come anyway as much as I can on this parameter is influenced by many factors, the thickness of the lead wires, good contact of these wires to the workpiece, the electrolyte density, the area of the electrodes, the degree of contamination or kartirovanija, after withdrawal me elektrodov and Sawicki to Shine digested current increased almost twice.

D
Docent86 25.07.19

Comment has been deleted

)))
But on a normal lubricant and these are like...
By the way, what current are you boiling?
Tried svarochnik. Theme)
I have a basin 60 liters, 2 calipers at a time pulls.
However, after 30 amps meter begins to whistle)))

Sitting right now with the BP sculpt pokazatelyami for this case...

N
Nyuftik 25.07.19

Wow;) Handsome ;) Caliper steeper than from the factory... now I know who on this question to go;) And by the way, the price can be found?

G
Gordon0007 25.07.19

when kipjachenie oil comes down and the rust is converted that later is going to be good at painting, it's not like a sandblaster

s
shilo-rus 25.07.19

5 minutes? Boil time longer I think

G
Gordon0007 25.07.19

shilo-rus

immediately attackstring not? without prelude

only you will last longer

4
41EXX 25.07.19

nobody forbids.

s
shilo-rus 25.07.19

immediately attackstring not? without prelude

D
Diver-68 25.07.19

Nafik?

A
AnriLabory 25.07.19

Diver-68

Separately, piston not sold so that the article is interesting but useless if the caliper has worn only replacement of new and not a farm

Then the car is better to change... for a new one.

D
Diver-68 25.07.19

Never see, in our village there is no shit? Where the thread is over the hill there and in great numbers...

P
PavelAverin 25.07.19

Diver-68

Separately, piston not sold so that the article is interesting but useless if the caliper has worn only replacement of new and not a farm

The piston are sold separately, as well as guides, as well. as bleeder...

N
N-Drey93 25.07.19

Diver-68

Separately, piston not sold so that the article is interesting but useless if the caliper has worn only replacement of new and not a farm

easy I got bored ))) a separate "narodyvsja))))" but to pick up easily

l
lybark 25.07.19

Diver-68

Separately, piston not sold so that the article is interesting but useless if the caliper has worn only replacement of new and not a farm

+1

G
Genadich1979 25.07.19

the piston without any problems for 800 rubles. At certain skill it is possible even with the pads to be changed.

D
Diver-68 25.07.19

Separately, piston not sold so that the article is interesting but useless if the caliper has worn only replacement of new and not a farm

p
paradise82 25.07.19

Author krasava+1

s
superbalin 25.07.19

Super!

4
41EXX 25.07.19

Have the opportunity to photograph the condition of these calipers after all this time, without any further action on them if wipe the dust as the paint has not changed

T
Tirolskiy-hunter 25.07.19

Paint and soil with the heat, is not heat-resistant is necessary to paint the cycle parts ?!

A
Alexx0007 25.07.19

and what grease to use guides (fingers), can You have the article?

S
Sadomoffff 25.07.19

A great deal of work. How and what peskostruy? Have a photo it would be.

V
Vampir063 25.07.19

How much does this work cost?

S
Seal25 25.07.19

Thank you:) the Procedure has already taken place.

4
41EXX 25.07.19

Late afternoon, there is a place under the cylinder? ( my understanding is the cylinder that the whole caliper body in which is inserted a piston, probably wondering how he cleansed kanavki under the dust cover and seal ring, and

S
Seal25 25.07.19

Good afternoon. Tell pzhl. As you have cleaned and the place under the cylinder?

4
41EXX 25.07.19

More nonsense I have not heard, I hope for your sanity, finish this conversation, I have a different opinion, it does not agree with yours, fix as you see fit

c
cjla8ok 25.07.19

usually considered the max. wear 0.15 mm. Respectively, if you put a new piston into the cylinder, where the gap is larger than 0.15. It will be aplevich . I had these calipers. there is a cuff was not capleville as soon as the cuff was torn started smudges. Well, after 0.15 will flounder like shit in the hole.
And with good clearance even with paranoy the cuff will not leak.

4
41EXX 25.07.19

What to measure? Again, I don't get it! Where is the development? If the piston without scoring it unfit for further use, it is not necessary to measure, except for self-interest, regarding admission if cylinder( caliper body), never, never ask such a thought even, now began to wonder what the tolerance is and where he had this information to find even, maybe throw a couple of links, don't want to delve further into this topic, what would be rusty and ugly 30 year old caliper I seperepere inner surface maximum was prekinuta light surface corrosion which flew from moment sandblasting, or brush after hydrolysis, do not remember exactly how many I have touched the calipers well pairs 30наверное, and even once the caliper was not defective due to an internal "production"
And then nedovolil even hear about it.

c
cjla8ok 25.07.19

if the production of uniform without scratches, you have to measure. If the cylinder is in tolerance then change the piston and if the cylinder is out of tolerance, then there is no reason to buy a piston and sleeve cuffs. will flow.better to save the money to buy the caliper in new or good condition

4
41EXX 25.07.19

Well, Troubleshooting is reduced to visual inspection if the piston is chrome tears or large fins on it to measure it is useless, however I see no reason to measure it if it's all right, he from that caliper to the other confused I can't, the inner diameter of caliper cylinder or as some call too nevizhu sense to measure, why? What'll become of him? Moreover, the diameter numbers cast on the case, and the diameter of the right piston in the caliper there for more than a couple of millimeters

c
cjla8ok 25.07.19

no I mean what stage of defektovka not been described

4
41EXX 25.07.19

And I don't have it, you wonder what the diameter of the pistons in these calipers?

c
cjla8ok 25.07.19

it is not clear why there is no question of measuring the diameter of the piston and the cylinder.On the feasibility .

D
Duke-Nukem 25.07.19

thank you!

4
41EXX 25.07.19

If there is rust then carefully go through sand, without fanaticism, and so in principle there is nothing wrong if the holes are not closed, if not cut in one place, then it is good to purge and rinse

D
Duke-Nukem 25.07.19

I think you need to close all the holes before sandblasting? Especially the grooves of the seals of the piston, the hole fitting and other?