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-=*(Manufacture of a replica of the D-Speed ​​plastic hood)*=- — Toyota Corolla Levin, 1.6 liter, 1999

After seeing the beauty at Japanese auctions and talking with practitioners working with fiberglass and resins, as well as calculating the approximate budget, it was decided to independently manufacture a plastic hood.
The photo of the D-Speed ​​hood with air ducts and measurements of the nostrils of teammates who own this original were taken as the basis.

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999

materials for the manufacture of the hood. available in open trade. like glass mat, fiberglass. and polyester resin ... (plus every little thing ... brushes, respirators, polyurethane foam, polystyrene, etc., etc.)

.the whole process took two weeks, due to the production only at the end of the working day in the middle of the week + weekends…

they fooled more with the profile of the air duct ... - architectural plasticine was used.

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999

.with certain tricks, the next step was the production of a gypsum matrix and its subsequent reinforcement with foam and polystyrene ...

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999

.after drying ... a day later they removed the matrix.

- D-Speed ​​- Toyota Corolla Levin 16 1999


and prepared a continuation of the air intake on the back of the gypsum matrix ...

- D-Speed ​​- Toyota Corolla Levin 16 1999

...then came fiber, glass mat and polyester, which is very "funny" for perception... =) ...respirators practically did not save...

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999

…while the cowl face fiber was dry. started removing the matrix of the back of the hood. in order to keep all the stiffeners available on the original iron ...

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999


.well, and connected both parts together ...

- D-Speed ​​- Toyota Corolla Levin 16 1999

The long-awaited disposal of the gypsum frame ... - that's what happened.

- D-Speed ​​- Toyota Corolla Levin 16 1999


… and the final splicing … and for one installation of fasteners and an ear under the hood lock.

- D-Speed ​​- Toyota Corolla Levin 16 1999

... at the end it remains to cut off the tails. and try this miracle on the car ...

- D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999 - D-Speed ​​- Toyota Corolla Levin 16 1999

... The conclusion is simple ... as Kostya Kinchev sang. "…all in our hands." - in general, it's not difficult ... yes, there are subtleties that you learn along the way ... but in general, everything is real.

PS. The hood is waiting for putty and apparently pasting in a carbon film…

Issue price: 4,000 ₽ Mileage: 163,000 km
214 Comments
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B
BaadCat 24.01.22

thanks! this moment is already taken into account =)

f
futeroff 24.01.22

good job, next time use a respirator with cans (as when painting a car)

B
BaadCat 24.01.22

... dry ones worked ... (hic). like leaves in autumn))))

s
shamaXXX 24.01.22

I think I saw these two in muzzles somewhere. And as for the cans, it’s right - I poured beer there and didn’t need to take it off. Yes, in the story I didn’t specify the most important point - about the amount of alcohol drunk

s
shamaXXX 24.01.22

Well, yes, yes, tell me ... I’ll lay everything down as they drank everything, but they didn’t leave me) -)-)

W
Witalay88 24.01.22

in winter, this is clearly not where it will be done, but it will be seen there, thanks)))

B
BaadCat 24.01.22

Vital nothing is impossible! I’ll soon finish what I started - I’ll drop a photo ...
If necessary, I’ll sign the whole technology. ;)

W
Witalay88 24.01.22

I really want a hood like in the first photo)))

s
subtitle 24.01.22

Well done!

B
BaadCat 24.01.22

=) try;)

B
BaadCat 24.01.22

... again, all the hands do not reach ... tighten it with a film)))

m
malenky 24.01.22

Nice you messed up.

B
BaadCat 24.01.22

... and what is there to think. =)
information on materials, preparation and the process itself on the Internet shaft ...
.with a friend purchased materials ... drilled into the box and go! )))
... slowly after work and on weekends ...

the price of materials up to 4 rubles - maximum!
... the rest is hands, head and a little bit of nerves. ))))

m
malenky 24.01.22

Did you think of this yourself?

B
BaadCat 24.01.22

Yes, there would still be time to deal with this in-line ...))))
And so, in essence, nothing complicated ...

G
GeorgeNVKZ 24.01.22

Great job! Judging by the joints on the car, it turned out very well. You can put it on stream =) Not a bad colym in theory)))

B
BaadCat 24.01.22

accurate measurements were not made ... I can measure ...
according to personal feelings, no more than 5 kg. ))))

PS ... added a photo to this effect - where both parts were fused ...
my friend. without straining, he holds it on one finger ...)))))

G
GeorgeNVKZ 24.01.22

Great job! Did you weigh the new hood? I wonder how light it is...

B
BaadCat 24.01.22

)))) Thank you! we try.

5
5erge0 24.01.22

hands grow from the right place) well done

B
BaadCat 24.01.22

…I'm already thinking about wings… ;)

J
Johnqwerty 24.01.22

Yes, not really excellent. for work. This summer I myself fucked :) the first experience with resin and glass mat. Kaif something else to blind

B
BaadCat 24.01.22

Thank you Zhen ... about the final result, it will be seen how I fit it or paint it =)

J
Johnqwerty 24.01.22

The hood turned out.

B
BaadCat 24.01.22

Nu… approximately 10 rubles… maybe less. =)

a
alex10111 24.01.22

what is the asking price?

B
BaadCat 24.01.22

... the question is stuck EXCLUSIVELY in my free time ... but in general it can be done. =)

a
alex10111 24.01.22

Excellent competent work.

B
BaadCat 24.01.22

…not yet…

a
alex10111 24.01.22

Don't make a spoiler

B
BaadCat 24.01.22

…guys?! ... so we do it together with a friend ... )))))

S
Sashkozavr 24.01.22

Super! I would like to find such people, I would immediately do it for myself ... Do guys not work for export? :)

B
BaadCat 24.01.22

Thanks for the high rating. ;)

S
Sashkozavr 24.01.22

opanki, even attentiveness apparently let me down when reading! Well done guys, I shake hands for akununuyu work! :)

B
BaadCat 24.01.22

Absolutely no problems ... knock in a personal or asya ... I'll tell you everything ... I will easily share my experience ... =)

s
samurai-sv30 24.01.22

oh, I would also make a plastic hood, native pipets what a heavy kg 20 probably

B
BaadCat 24.01.22

the difference is 10 kilograms :) 15 and 5 respectively;)

s
sentbythedevil 24.01.22

Has he gotten much lighter? How much is the weight of the original and homemade?

B
BaadCat 24.01.22

From gibs, because the only copy was needed ... :)
They sculpted from fiberglass, glass mat only for reinforcement in the middle layers ...
Only glass mat is not enough ... in practice, the design is too rigid ...

We didn't use epoxy, we used polyester resin!

S
Slima 24.01.22

And why did they make a matrix of gypsum?
Why not ordinary glass mat? As I see it, you blinded it from epoxy with fiberglass?))

B
BaadCat 24.01.22

The hood turned out to be smooth and everything is wonderful in terms of rigidity / flexibility ... :)
but the fact that a bunch of small notches from the air on the gibs is yes ...
... and that is not critical - it is leveled with the thinnest layer of special putty ...
... and then the film. :)

S
Slima 24.01.22

Clear) Just as I noticed the hood is not very smooth turned out)

B
BaadCat 24.01.22

5 kg ... against 15 of the original :)

S
Slima 24.01.22

What is his weight?)

B
BaadCat 24.01.22

Yes sir :)

S
Slima 24.01.22

mmm) ok)

B
BaadCat 24.01.22

Lubricated of course ;)

b
b0r15 24.01.22

and the hood was not lubricated or covered with anything, so that the gypsum matrix would not spoil it? Or does plaster not stick?

B
BaadCat 24.01.22

I worked exclusively with polyester...

b
b0r15 24.01.22

what is the best resin to use? Epoxy or polyester?

B
BaadCat 24.01.22

Thanks, good idea! ... and I'm glad that at least something helped! ;)

S
Slavyan046 24.01.22

great job, but there is a better offer, since so much work has been done, why spoil the beauty with a carbon fiber film, you can tighten it with carbon fiber (carbon fiber) it’s better and no more difficult than the hood itself
, well done, so I decided to do my own and your experience helped me a lot

B
BaadCat 24.01.22

But why then gypsum at all ?!

x
x999kc 24.01.22

gelcoat is it if it is made of fiberglass, or do you think it is possible to remove gypsum with its use?

B
BaadCat 24.01.22

Silicone is sold in tubes. ;)
In general, it is already easier and more reliable to make a matrix using gelcoat. ;)

x
x999kc 24.01.22

thanks! what about silicone? can you tell me more? I'm also going to remove the matrix and I'm afraid that the plaster will remain on the product)))

B
BaadCat 24.01.22

A solution of soapy water with silicone;)

x
x999kc 24.01.22

Hey! please tell me how you smeared the matrix so that the product then separated?

B
BaadCat 24.01.22

Thank you for rating!

a
aleksi345 24.01.22

well done five plus

B
BaadCat 24.01.22

Thanks! =)

I
IXX 24.01.22

Super job! but I was afraid to make a remark from the spoiler ...))) now I'm not afraid)))

B
BaadCat 24.01.22

Hey!
Bookmarks on a metal base ...
That is, metal plates as bases to which are welded, a loop and hinges ... =)

a
atlpark 24.01.22

Class!
And how are the hinges and the hood lock loop connected to the composite?

s
shurikmark II 24.01.22

handsome.