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Replacement differential bearing, for example 02A CCM transmission

All welcome!
On "old" boxes given run and load most bearings fail.
it is the howling of the gears. noisy work.bad sticking gears, etc...
For example with the differential it so happens that when starting off felt a thud.
of course this is assuming the lack of backlash in CV joints.
So the bearings wear out and the diff just hanging.
.
We need to change the bearings and be sure to put them using the reg.washer.
.
Before analysis of the CPR it needs to be cleaned up to "preoperational" status
Replacement differential bearing for example 02A CCM transmission
.
Remove the fifth gear cover
remove the 5 bolts M8 head on 11mm.
Replacement differential bearing for example 02A CCM transmission
.
then removing the bolts gear, fifth gear puller remove gears.
Replacement differential bearing for example 02A CCM transmission
.
Next, remove the housing and take out the diff.
Replacement differential bearing for example 02A CCM transmission
.
Grinder cut the old bearings
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
New bearings installed only through the press
Method, where the main tool is a hammer will not work
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Well, we put it back together.
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
Replacement differential bearing for example 02A CCM transmission
thank you for your attention!

214 Comments
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K
KRPNKo 26.07.19

well, I had in mind)

M
ManOnTheOneRun 26.07.19

this report of the year=)
Was my to replace DQY

K
KRPNKo 26.07.19

yours?

e
elektrodanger 26.07.19

we have a little differently, but after replacing the bearings on the new adjustment of the preload is not required . the development was only in the bearings ( took exactly the same as standing )

a
alex-reanimator 26.07.19

thank you!

M
ManOnTheOneRun 26.07.19

the original.SKF INA TIMKEN SNR

a
alex-reanimator 26.07.19

thank you!are there any guidelines for choosing bearings?

M
ManOnTheOneRun 26.07.19

I do so:
new bearings pressed on the diff.
there are separate new bearing races which are slightly reduced in diameter (literally 3-7соток to clip easily in and out of the transmission housing.
The seals of the differential needs to be removed.
gather and twist the two housing parts .they only diff.
placing clips small washers of a certain thickness to achieve the differential was biased.but to rotate.
made by eye.have experience.
After all disassembled. installed under the cage shims of the necessary thickness.
clips are pressed.all re-assembled.
checks are not trapped if the diff and not loose it.
if everything is OK, then collect the checkpoint.
if not, vypressovyvaetsya the cage and all over again.

D
Dominys 26.07.19

What about adjusting preload?

M
ManOnTheOneRun 26.07.19

I do so:
new bearings pressed on the diff.
there are separate new bearing races which are slightly reduced in diameter (literally 3-7соток to clip easily in and out of the transmission housing.
The seals of the differential needs to be removed.
gather and twist the two housing parts .they only diff.
placing clips small washers of a certain thickness to achieve the differential was biased.but to rotate.
made by eye.have experience.
After all disassembled. installed under the cage shims of the necessary thickness.
clips are pressed.all re-assembled.
checks are not trapped if the diff and not loose it.
if everything is OK, then collect the checkpoint.
if not, vypressovyvaetsya the cage and all over again.

M
Maxon-404 26.07.19

My identity is interesting about the adjustment to learn.

M
ManOnTheOneRun 26.07.19

hi.bring.change

s
serg0715 26.07.19

Good! Where to look for what the bearings are installed in the box? Vw t5 2006
If you bring the box will be able to change?

L
Luftangriff 26.07.19

Welcome:) Question: what is the tightening torque of the bolts connecting the transaxle case (between which gasket sealer is applied)?

M
ManOnTheOneRun 26.07.19

if removed will bring 5000работа
10000 all bearings and seals.

s
somebody 26.07.19

so I sensed... How I can do the repair with spare parts if you did it?

M
ManOnTheOneRun 26.07.19

Bearings, at least on the input shaft.ATO and everything must change

s
somebody 26.07.19

I have a question, answer if not difficult)
I replaced a broken finger satellites transmission AFE for the same. So here is a new box on the neutral I heard the sound inside, almost like something was loose) and in 1st gear when riding the same sound, more like a dead CV Joint. On the other programs all clearly.
There fell off or falls off and how she so praestat?

A
Artel295 26.07.19

I thought about it. But I have no transmission for parts) I'll Try again with udhay and heat, then I will think. Thank you!

M
ManOnTheOneRun 26.07.19

there was a time when nivkakuyu was not clutch this.
blunt pounded it across the grinder and took the clutch with another cat which was for parts

A
Artel295 26.07.19

Yes, I understand that the clutch, conventionally, they say there is all this design in the collection. By the way, is it possible without removing the clutch to disassemble synch? To remove this ring, which enables the transmission? To try a puller to get the clutch itself? Normal puller is what? I kind of like normal, but the thickness of the jaws does not allow them to have a deep under gear, cling to the edges of the teeth. Therefore chipped. Coupling to heat to what temperature? A hair dryer will be enough or the burner? Hardening will not let go?

M
ManOnTheOneRun 26.07.19

on the input shaft is pressed on there clutch transmission, not gear
the gear is there on the needle bearing is spinning

tip pour wdsci heated slightly and pull normal symptom

A
Artel295 26.07.19

I'm trying to parse 02A, but the gear from the input shaft does not want to get off. Remover one tooth chipped. Trying to remove method without stripper: — no, not even strahovatsya. What to do — mind I will not put. Warming burner is terrible, a hair dryer construction, and be a good judge?

Z
Zamykashka 26.07.19

Good day! Please tell me x trail t30 as if on the two gear box dependent. Trying to remove the top switching mechanism, but it is slightly raised and everything. What could it be?

V
VladBus 26.07.19

Do not prompt how to adjust the bearings on the input shaft?